Woolen Cap Inspection Service/Quality Control Service

Just trust us, let us be your eyes in China mainland!

-Realized according to AQL method, product specifications and clients' requirements 

- Weight and Measurements check 

- Quantity checking 

- Packaging & drop tests

- Aesthetic aspect, workmanship & functional checking 

- Logos, Labels & markings verification 

- Testing & check-out on-site

- Color fastness tests 

- Dimensional stability (shrinkage) and related tests (fabric and garment) 

- Strength tests 

- Button tension test 

-Needle detector to check 

Initial production check(IPC) 
A visual check on the quality of components, materials, and accessories at the beginning of production against clients' specifications and/or reference sample. The IPC thus permits timely corrections and improvements before the mass cargo will be manufactured, any non-conformity is immediately reported so as to avoid delay in shipment. 

In general, we will check the following aspects for IPC:
Evaluate the production capability and equipments in the factory
Check factory of quality control ability and executive status
Check the accuracy of production facilities and equipments
Audit production techniques and make sure the reasonable layout of factory QC person
Check the qty and quality of raw materials and main components that will be used in your products, foreseeing any possible problems to avoid them, verifying that your products spec are being met early 

During production inspection (DUPRO)
A visual check on the quality of components, materials, semi-finished products when at least 20%-30% of the order has been completed. Unique randomly inspects the production batch and those products in the line for possible defects, if any should occur, we identifies the deviation and provides advice on the corrective measures that are necessary to ensure a uniform batch quality product. 

In general:
Evaluate the production status during the manufacturing process
Randomly inspect the finished samples on-site and compare them with your product spec
According to the evaluated status of finished and semi- finished samples, rearrange the QC layout in the factory
Evaluate the packing details and packing material
Check the accuracy of production equipments and disposal methods for defective goods 

Final Random Inspection (FRI)
FRI takes place when the merchandise is 100% completed and at least 80% are well packed, marked and ready for shipment. Our inspectors randomly draw some samples from finished goods, based on statistical random sampling technique, commonly known as ANSI/ASQC Z1.4, MIL-STD-105E, BS6001, DIN40080, ISO2859 OR NFX06- 022, to verify that the finished shipping lots conform to your specifications. 

In general:
Qty check
Style, color & material
Visual check(workmanship)
Function/safety check
Size measurement if needed
Package details
Shipping mark
For final random inspection, we would like to suggest client to booking this inspection at least 3 days before loading so that if some quality problems were found by UNI inspector, clients will still have time to ask factory to re-work.

100% inspection(Full Inspection)
When the merchandise is 100% completed, we will check the quality of goods unit by unit, which covers product description, style & color, workmanship, quality, function, label, package, size measurement if available etc, to make sure 100% of the goods meet your specified quality requirement.
Note: for those products of high value or complicated internal structure, we suggest to take full inspection. 

Loading supervision(L/S) 
Before stuffing, our inspector will check products' information, qty, package, during the course of stuffing, our inspectors will keep closely look at the loading process, ensure that the export cartons are well arranged in the container with no risks of deformation, collapse, help manufacturer finish loading under correct and clear working clauses and working process. 

In general:
Record the weather/arrival time of container/No./truck No.
Check the inner/outer condition to see if there is any damage/wet/hole/peculiar smell
Check the qty of goods loaded and record the condition of outer packaging(master cartons/pallets)
Randomly draw and open some cartons to verify that the goods meet with clients' specification
Supervise the whole loading process
Seal the container with the custom's seal and unique quality inspection's seal
Record the seal No. and departure time of container. 

Random Inspection 

(Pre-production random inspection, During production random inspection, Pre-shipment random inspection)   
As per customer’s quality requirement, we will sample the products according to international MIL-STD-105E(AQL) or other standards to inspect the packing, appearance, color, size, function, safety, etc.
Purpose of pre-production random inspection:
To help know the production status & raw material quality and avoid any mistake on quality standard, order quantity and make sure that the order is arranged;
Purpose of during production random inspection:
To help know the production status & product quality during production and avoid any mass quality problem & abnormal production situation;
Purpose of pre-shipment random inspection:
To know the finished products quality & quantity and avoid any mass quality problem & shortage shipment.